2026-10-09
The box's own board, drawn and checked
- What worked
- The production board exists as a design: four layers, 100 by 62 millimetres, carrying the radio, the processor, two audio codecs, an amplifier, a microphone, the SIM holder, USB-C, a button, two lights and the connector for a small touch screen. The schematic, the layout and the case that holds it were all drawn by us, with open-source tools, and the automated checks pass with zero errors on each. The layout caught five wrong parts in the parts list and one wrong pin map on the way, which is what a layout is for. The case is a two-part print derived from the board, so changing one is a one-line change to the other.
- One number
- 142 parts · all on one side of the board
- What broke
- The first firmware ever put on the bench board, on 5 October, boot-looped three times before it ran: a watchdog set outside its allowed range, logging that never reached the console, and a setup page served at the wrong address. All three were one-line fixes. The second boot was clean, with the setup network, pairing and the radio registering.
- What's next
- The codec that gives real-time two-way audio arrived this week and is not wired in yet. That is the next job on the bench, and the two-minute live call through it is the test the board waits on before the first few go out to be built.